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Motoman WorldLite-50
YASKAWA Motoman WorldLite-50 Manuals
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YASKAWA Motoman WorldLite-50 manual available for free PDF download: System Manual
YASKAWA Motoman WorldLite-50 System Manual (46 pages)
Brand:
YASKAWA
| Category:
Welding System
| Size: 1.31 MB
Table of Contents
Table of Contents
3
1 Introduction
7
About this Document
7
System Overview
8
System Layout
8
Major Components
8
Optional Equipment
8
Figure 1-1 System Layout
9
Reference to Other Documentation
10
Customer Service Information
10
2 Safety
11
Introduction
11
Standard Conventions
12
General Safeguarding Tips
13
Mechanical Safety Devices
13
Installation Safety
14
Programming Safety
14
Operation Safety
15
Maintenance Safety
16
3 Equipment Description
17
SV3X Robot Description
17
XRC Controller
17
Figure 3-1 XRC Controller
17
Figure 3-2 XRC Playback Panel
18
Playback Panel
18
Figure 3-3 Programming Pendant
19
Programming Pendant
19
Figure 3-4 RS-232C Serial Port
21
Figure 3-5 Enable Switch
21
Brake Release
22
Operator Station
22
Cycle Start
22
Figure 3-6 Operator Station
22
Emergency Stop (E-STOP)
23
Door Status
23
Stationary Weld Table
23
Arc Shields
23
Welding Equipment
24
Power Sources
24
Figure 3-7 Power Sources
24
PWF Wire Feeder
25
Universal Welding Interface (UWI)
25
GMAW Torch
25
Motoman Torch Mount
25
Equipment Description (Continued)
25
Safety Features
25
Arc Shields
26
Fencing
26
Emergency Stops (E-STOPS)
26
ENABLE Switch
26
Interlocked Cell Door
26
Interference Cubes
27
Brake Release Control
27
4 Installation
29
Materials Required
29
Customer-Supplied Items
29
List of Tools Required
29
Site Preparation
30
Installing the Arc-Worldlite 50 Common Base
30
Figure 4-1 Area Needed for Installation
30
Figure 4-2 Unbolting the Arc-Worldlite 50 Common Base
31
Figure 4-3 Location of Shipping Brackets
31
Removing the Shipping Brackets
31
Leveling and Securing the Cell
32
Connecting the Cables
32
Connecting the Earth Ground
32
Figure 4-4 Location of Leveling Bolts
32
Connecting the Water Circulator (Optional)
33
Connecting the Gas/Air Services
34
Figure 4-5 Water Circulator Connections
34
Figure 4-6 Gas and Air Service Connections
34
Connecting the Power
35
Conducting a Safety/Operation Check
35
Installation of Tooling and Fixtures
35
5 Operation
37
Programming
37
I/O Assignment
37
Daily Operation
38
Start-Up
38
Table 5-1 XRC User Inputs
38
Table 5-2 XRC User Outputs
38
Robot Home Position
39
Starting the Master Job
39
Shutdown
39
System Recovery
40
Alarms and Errors
40
E-STOP Recovery
40
Shock Sensor Recovery
41
6 Maintenance
43
Periodic Maintenance
43
Table 6-1 Periodic Maintenance
43
Fuse and Circuit Breaker Protection
44
Table 6-2 Universal Welding Interface (UWI) Fuses
44
Table 6-3 Motoarc 450 CV Fuses and Circuit Breaker
44
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